Penerapan Integrasi Single Minute Exchange of Die, Preventive Maintenance, dan Poka-Yoke Untuk Meminimalkan Downtime Mesin Saur Bumbu Di Industri Makanan Ringan
DOI:
https://doi.org/10.31004/ijisk.v3i4.778Keywords:
Downtime, Single Minute Exchange of Die, Preventive Maintenance, Poka-Yoke, Keandalan MesinAbstract
Downtime mesin dapat menghambat produksi karena mengurangi waktu operasi. Penelitian ini menganalisis downtime mesin saur bumbu Apetito pada industri makanan ringan selama November 2025 sampai April 2026. Data historis menunjukkan 28 kejadian downtime dengan total 755 menit. Penyebab downtime dikelompokkan menjadi breakdown, setup dan changeover, serta human error. Penelitian bertujuan mengidentifikasi penyebab downtime dan menyusun usulan perbaikan melalui integrasi Single Minute Exchange of Die, Preventive Maintenance, dan Poka-Yoke. Data primer diperoleh melalui observasi, wawancara, pengukuran, dan dokumentasi. Data sekunder berasal dari histori downtime dan pemeliharaan mesin. Analisis meliputi persentase downtime, keandalan melalui Mean Time Between Failure, Mean Time To Repair, dan Availability, analisis setup, interval pemeliharaan, serta human error. Hasil menunjukkan breakdown menyumbang 380 menit, setup dan changeover 225 menit, dan human error 150 menit. Usulan perbaikan mencakup pemeliharaan berkala, pemindahan persiapan setup menjadi aktivitas eksternal, standardisasi kerja, dan pengendalian visual. Integrasi ketiga metode mencakup aspek mesin, proses, dan manusia.
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